Advanced EDM Technology for Advanced Applications
We offer high-end CNC/ZNC Drill EDM models like OSCARMAX ZNC EDM, SD ZNC Micro Drill EDM, OSCARMAX NC EDM, and CMAX Series CNC EDM machines. Electrical discharge machining technologies used here offer precise narrow manufacturing tolerance in various industries.
Key Benefits of EDM Technology
Electrical discharge machining has particular advantages in machining hard metal and intricate geometry. It utilizes controlled electric sparks to create the workpiece material without any contact, eliminating tool pressure as well as mechanical stress to workpieces. It is thus used optimally where conventional machining processes fail to yield results.
The technology excels particularly to produce intricate features in hardened materials and with tight tolerances. The surface finishes are generally good, typically precluding follow-on operations. This new machining technique opens up new possibilities for producing complex parts.
Our Full Range of EDM Machines
OSCARMAX ZNC EDM Series
These reliable machines are excellent answers for conventional die-sinking application. They are really easy to use and thus ideal for shops new to EDM technology but still produce professional-grade results.
SD ZNC Micro Drill EDM Systems
These systems have been designed with minute microscopic needs in mind. They provide ultrathin details with record levels of precision. Top-of-the-line filtration provides maximum dielectric fluid cleanliness for smooth operation.
OSCARMAX NC EDM Machines
Positioned between conventional and fully CNC-programmed EDM, they deliver top-of-the-line capabilities at affordable prices. They reduce setup time with simpler programming.
CMAX Series CNC EDM
Our top-of-the-line systems enable total programmability for maximum accuracy. Top-of-the-line automation capabilities enable lights-out operation, and aggressive data acquisition enables process optimization.
Industry Applications
These machines find critical applications in several industries. In tool and die manufacturing, they create precise mold cavities and intricate punch/die sets. Aerospace utilizes them for propeller blade cooling holes and structural components.
Medical device manufacturers utilize EDM for surgical instruments and implantable devices. Automotive applications include fuel injection components and transmission components. General precision engineering uses include complex gears and specialty fixtures.
Frequently Asked Questions
1. How is EDM machining done?
Ans. It is done by removing material through controlled electrical sparks between immersed workpiece and electrode in dielectric fluid. It enables machining of extremely hard workpieces without using pressure in the shape of mechanical force.
2. What are the main advantages?
Ans. Primary advantages are no workpiece pressure from tools, ability to machine hardened workpieces, producing complex geometry, and better surface finishes that have a tendency to eliminate secondary operations.
3. What are electrodes made of?
Ans. Typical materials machined are copper general purpose, graphite for fine details, tungsten for fine holes, and copper-tungsten for wear.
4. How small can features be machined?
Ans. Micro-EDM machines can machine holes as small as 0.1mm diameter, slot widths as thin as less than 0.05mm, and surface detail as fine as micron size.
5. What is involved in maintenance?
Ans. Maintenance includes dielectric fluid filtering/replacement, electrode dressing/replacement, spark gap checking, and lubricating mechanical parts.
6. Can the machines be automated?
Ans. Yes, systems include robot loading/unloading, automatic electrode changers, measuring systems integrated, and lights-out operation options.
7. Which industries will be most benefited?
Ans. Principal users include tool and die manufacturing, aerospace, medical device manufacturing, automotive systems, and precision engineering.
8. How are CNC controls beneficial?
Ans. CNC supports sophisticated 3D contouring, automated electrode replacement, process optimization, and data collection/analysis.
9. What training is provided?
Ans. Extended training provides operation, programming, maintenance best practices, and provides continuous technical assistance.
10. How to select the proper machine?
Ans. Consider workpiece size/complexity, production level, feature size/tolerances, and accessible facility space while making a selection.
Why Our EDM Solutions?
We offer the broadest selection of EDM with detailed application expertise. Onsite service network provides quick maintenance and technical assistance across India. Continuous technology advancements guarantee that you have access to the latest solutions.
Each machine offers consistent accuracy and durability for high-volume production applications. Special setups can be provided to fulfill unique requirements and space limitations.
Complete Your Machining Capabilities
Whether expanding capacity, adding first EDM capability, modernizing your equipment, or solving production problems, our solution provides the accuracy and reliability needed. The technology opens new doors to the production of intricate parts in hard materials.
